Industrial-Scale Lithium-Ion Battery Recycling & Urban Mining

Lithium-ion batteries are the backbone of electric mobility, energy storage, and modern electronics. Yet, without scientific recycling, they become one of the most hazardous and resource-intensive waste streams.Not battery dismantling. Not credit trading. Extraction-led, materials-grade recycling at industrial scale.

Li-Ion batteries

Why Lithium-Ion Battery Recycling Requires a Different Class of Infrastructure

Lithium-ion batteries are chemically complex, energy-dense, and safety-sensitive systems. Improper handling leads to fire risk, environmental contamination, and irreversible material loss.Conventional recycling approaches that rely on dismantling or partial recovery fail to address the true value locked inside batteries. RecycleKaro approaches batteries as strategic material reservoirs, not just hazardous waste.

Battery Waste Streams We Process

End-of-Life EV Battery Packs & Modules

Consumer Electronics Batteries

Consumer Electronics Batteries

Energy Storage System (ESS) Batteries

Energy Storage System Batteries

Battery Manufacturing Scrap

Battery Manufacturing Scrap

Damaged, Swollen & Rejected Batteries

Rejected Batteries

Mixed-Chemistry Battery Waste

Multi-Chemistry Recycling Expertise

Multi-Chemistry Recycling Expertise

Our processes are engineered to handle evolving battery chemistries while maintaining recovery efficiency and material quality.

How Our Li-Ion Battery Recycling Works

This workflow prioritises safety, yield, and downstream material usability.

Safe Collection & Discharge

Risk-neutralisation and controlled energy discharge.

Dismantling & Size Reduction

Module-level dismantling and controlled shredding.

Black Mass Recovery

Separation of active materials from structural components.

Hydrometallurgical Recovery

Extraction of lithium, cobalt, nickel, and manganese.

Battery-Grade Material Recovery

Recovery efficiencies exceed  95%, with material purity suitable for cathode active material and precursor manufacturing.

3
Li
Lithium
6.941
27
Co
Cobalt
58.93
28
Ni
Nickel
58.6934
25
Mn
Manganese
54.93804
29
CO
Copper
63.546
13
AL
Aluminium
63.546

Second-Life Assessment & Circular Integration

Not all batteries reaching end-of-use are end-of-life. RecycleKaro evaluates batteries for second-life potential before recycling.

This enables optimal utilisation of battery assets while ensuring safety and traceability.

Built for Compliance, EPR & Audits

EPR & Audits

Why Global Partners Choose RecycleKaro

Industrial-Scale Infrastructure

Materials-Grade Recovery

Materials-Grade Recovery

Multi-Chemistry Expertise

Future-Ready Capacity

Strategic Impact Beyond Recycling

Strategic Impact Beyond Recycling

Battery Recycling Built for the Energy Transition

RecycleKaro combines safety, science, and scale to deliver lithium-ion battery recycling that meets the demands of a rapidly electrifying world.